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How to design Blister Base For Gift Boxes to accommodate gifts of different shapes?

Publish Time: 2024-11-11
In the field of gift packaging, designing a blister base that can accommodate gifts of different shapes is a challenging but significant task. Here are several effective design methods.

Adjustable structural design

One feasible way is to use adjustable partitions or fixing devices. For example, movable partitions can be designed inside the blister base, which are fixed in the form of card slots or tracks. Users can freely adjust the position of the partitions according to the shape and size of the gift to form a suitable placement space. For some irregularly shaped gifts, such as items with arcs or protruding parts, the gift position can be fixed by adding elastic fixing clips. These fixing clips can be installed on the edge of the base or in a suitable position inside, ensuring the stable placement of the gift through appropriate pressure.

Modular design

Adopt a modular blister base design idea. The base is designed into multiple small modular units, each with a specific shape and function. When facing gifts of different shapes, you can choose suitable modules to combine. For example, for round gifts, you can choose arc-shaped modules to splice into a round base; for polygonal gifts, select modules with corresponding angles. This modular design can not only adapt to various shapes, but also facilitate production and storage. Different modules can be mass-produced and then assembled according to order requirements.

Elastic materials and adaptive design

Use blister materials with a certain elasticity or add an elastic buffer layer inside the base. When the gift is placed, the elastic material can automatically adjust and fit according to the shape of the gift. For example, some soft blister materials can deform moderately under pressure and tightly wrap the bottom of the gift. At the same time, some tiny bumps or depressions can be designed on the surface of the base. These microstructures can increase friction and adapt to different shapes. For some gifts with uneven surfaces, these structures can better place the gifts stably.

Combination of universal and customized

For common basic shapes (such as round, square, rectangular, etc.), design a universal blister base with a large enough internal space and some basic fixing points or buffer structures. Then, for gifts with special shapes or high value and high precision requirements, customized services can be provided. According to the precise shape and size of the gift, use 3D scanning and other technologies to obtain data and design a special blister base to ensure the best fit.

Through the comprehensive application of the above design methods, Blister Base For Gift Boxes can better adapt to the placement of gifts of different shapes, improve the quality of gift packaging and user experience, and meet diverse market needs.
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